2023/1986 TRX250R XC Build

11518 Views 120 Replies 12 Participants Last post by Jeepster, 28 d ago

bushwesl

Discussion Starter · Nov 23, 2021

The 250R addiction is alive and well over here again😁

I had so much fun redoing and riding my Dad's 250R last year that I've decided to build another one specifically for XC racing. I've never raced before, but it looks like a darn good time. Sure, I could use my current 250R, but I've convinced myself that I don't want to ruin my Dad's old R through racing abuse. Besides, I really enjoy building them and turning nothing into something.

That said, here's my nothing. I picked up this 86 roller from Craigslist somewhat on a whim. In hindsight, I probably should have found a better candidate to start with, but it's my nothing now. Here's a picture from the Craigslist ad:

Tire Wheel Automotive tire Hood Motor vehicle

I wish I had better and more pictures to show the before, but this is really the only one that I have with it all together. It's going to be quite the transformation, I promise😉

See less See more

Reactions: 2

1 - 20 of 121 Posts

bushwesl

Discussion Starter · #2 · Nov 23, 2021

This will be another complete ground up rebuild.

My goal is to build a blue brother to my current 250R - reference: '86 TRX250R Build. Basically, the exact same look, except replace the red with blue.

Also, the chassis setup will largely be inspired by @Burns350R OEM framed no-link XC built R. He's figured out how to be competitive and win against the modern 4-strokes, so taking a page out of his book makes a whole lot of sense. I greatly appreciate all of his documented build details and videos.

The power plant will be a Selvy CEO 363 big bore.

Reactions: 1

bushwesl

Discussion Starter · #3 · Nov 23, 2021

6

Again, I wish I would have found a better platform to build off from, but it's what I have, so we're going to save it. The frame was gusseted previously, but the gussets seemed to be homemade and welded in very poorly. I decided to take a ton of extra time and remove all of the old gussets, which was a total PIA.

Here's where we started:

Automotive tire Hood Car Motor vehicle Bumper

Wood Bumper Automotive exterior Gas Engineering

Automotive tire Motor vehicle Bumper Rim Automotive design

Automotive tire Motor vehicle Bicycle part Bicycle fork Bumper

Bicycle Crankset Wheel Bicycle tire Automotive tire

Motor vehicle Light Bumper Chair Gas

The frame is now with DBC Racing to install a new Pumashine complete gusset kit and re-powder.

See less See more

scrappy

· #4 · Nov 23, 2021

I like your idea of doing one in red & one in blue. Years ago on my R I had everything that was red painted blue & everything that was gold was painted silver. Always wanted to have a red/silver version of my R & the 86 I picked up a couple years ago happened to be the exact red/silver combo I was wanting. They look awesome sitting next to each other.

Reactions: 1

bushwesl

Discussion Starter · #5 · Nov 23, 2021

scrappy said:
I like your idea of doing one in red & one in blue. Years ago on my R I had everything that was red painted blue & everything that was gold was painted silver. Always wanted to have a red/silver version of my R & the 86 I picked up a couple years ago happened to be the exact red/silver combo I was wanting. They look awesome sitting next to each other.

Glad you were able to find the matching R that you wanted. I bet they do look pretty awesome together. You should post some pics!

bushwesl

Discussion Starter · #6 · Nov 23, 2021

2

I rebuilt all the brakes today. These components were all used and pretty rough looking to start; it’s amazing what vapor blasting can do. This is a complete TRX450R setup.

Font Auto part Metal Fashion accessory Nickel

Automotive tire Motor vehicle Toy Vehicle Wheel

See less See more

Reactions: 1

bushwesl

Discussion Starter · #7 · Dec 20, 2021

2

It’s been a while since I’ve provided an update. A lot of progress is being made, but nothing is done yet, unfortunately. I’m currently waiting on porting, case boring, gusseting, and powder coating.

However, I just received my new seat cover from Fourwerx. Here’s a little flavor of the blue brother theme that will be carried out with this build.

Automotive design Sleeve Tire Automotive exterior Automotive tire

I also made it official by joining the AMA and registering for my D14 series. Of course I had to get the Honda version of the AMA card😊

Rectangle Sleeve Font Symbol Graphics

See less See more

Reactions: 1

Cold Slither

· #8 · Dec 21, 2021

bushwesl said:
View attachment 65673

How are you liking those pegs so far?

bushwesl

Discussion Starter · #9 · Dec 21, 2021

Cold Slither said:
How are you liking those pegs so far?

I’m a big fan of the WMD pegs. Super solid feel and great grip with the wider design, super sharp teeth, and kick up at the end. I’d definitely buy them again.

However, I want nerf bars for this build, so I’m going with a set of AC pro-peg style with heel guards.

Joedortch

· #10 · Dec 29, 2021

bushwesl said:
I’m a big fan of the WMD pegs. Super solid feel and great grip with the wider design, super sharp teeth, and kick up at the end. I’d definitely buy them again.

However, I want nerf bars for this build, so I’m going with a set of AC pro-peg style with heel guards.

Wmd ? Im in search of new pegs or direct fit nerfs for my 86

bushwesl

Discussion Starter · #11 · Dec 29, 2021

Joedortch said:
Wmd ? Im in search of new pegs or direct fit nerfs for my 86

Wicked Metal Designs. You can order the 86/87 pegs directly from WMD here: 86-87 TRX250R FOOT PEGS

Joedortch

· #12 · Dec 29, 2021

bushwesl said:
Wicked Metal Designs. You can order the 86/87 pegs directly from WMD here: 86-87 TRX250R FOOT PEGS

Man I called and they told me they dont make them anymore I called yesterday

bushwesl

Discussion Starter · #13 · Dec 29, 2021

Joedortch said:
Man I called and they told me they dont make them anymore I called yesterday

That's strange... did you talk to Rob directly?

I just went through the process of trying to order them on their website; it looks like you can submit an order if you want to try that route.

Joedortch

· #14 · Dec 29, 2021

bushwesl said:
That's strange... did you talk to Rob directly?

I just went through the process of trying to order them on their website; it looks like you can submit an order if you want to try that route.

Ok yea it was a lady dont remember her name

bushwesl

Discussion Starter · #15 · Feb 9, 2022

I’ve had some major setbacks with this build, with the greatest being the passing of Rob Selvy😢

Rob was an awesome dude, an absolute master of his craft, and he will always be a legend in the 250R community. Rest easy, my friend.

Unfortunately, he did not get to finish my 363 project prior to getting sick. I’m actually unsure how far along he got with it or if he even touched it. I’ve been in contact with the Selvy family, which I hope they’re able to track down my project and send it back to me, whatever condition it may be in🤞🏻🙏🏻

bushwesl

Discussion Starter · #16 · Feb 9, 2022

6

In preparation for the 363, the entire bottom end has been completely redone by DBC Racing - new OEM bearings and seals, bored and powder coated cases, Hinson basket with OEM 89 clutch upgrade and Neil mod, and Hot Rods +4mm crank.

Table Wood Eyewear Circle Font

Purple Gas Wood Flooring Personal protective equipment

Saw Gas Machine Auto part Composite material

Automotive tire Guitar accessory Automotive lighting Wood Bicycle part

Table Wood Event Tablecloth Fashion accessory

Tire Wheel Motor vehicle Automotive tire Automotive design

See less See more

bushwesl

Discussion Starter · #17 · Feb 9, 2022

8

DBC Racing had the frame blasted, a Pumashine complete gusset kit tig welded in, and then everything powder coated by TLR. I went with Prismatic Powders ‘YZ Blue’ and Columbia Coatings ‘Black Mini Texture’.

Automotive tire Motor vehicle Bicycle part Rim Bumper

Wood Grey Gas Bumper Automotive exterior

Scale Automotive tire Road surface Asphalt Grey

Wood Asphalt Road surface Composite material Parallel

Bicycle tire Automotive tire Road surface Asphalt Wood

Bicycle Bicycle tire Automotive tire Crankset Bicycles--Equipment and supplies

Azure Wood Font Electric blue Door

Electric blue Candle holder Font Bicycle part Triangle

See less See more

bushwesl

Discussion Starter · #18 · Feb 9, 2022

Now I’m getting started on the reassembly… in the house😁 It’s MUCH warmer than out in my garage.

Tire Wheel Automotive tire Blue Purple

See less See more

Reactions: 1

bushwesl

Discussion Starter · #19 · Feb 9, 2022

The other delay is the availability of the ISF no-link swingarm and steering stem. I’m hopeful that Steve is able to build me these pieces soon. I’ve ordered the front shocks, but I’m waiting until I have confirmation on the no-link swingarm before placing the rear shock order.

Cold Slither

· #20 · Feb 9, 2022

bushwesl said:
I’ve had some major setbacks with this build, with the greatest being the passing of Rob Selvy😢

Rob was an awesome dude, an absolute master of his craft, and he will always be a legend in the 250R community. Rest easy, my friend.

Unfortunately, he did not get to finish my 363 project prior to getting sick. I’m actually unsure how far along he got with it or if he even touched it. I’ve been in contact with the Selvy family, which I hope they’re able to track down my project and send it back to me, whatever condition it may be in🤞🏻🙏🏻

Saw the news about Rob in the Facebook group "Vintage Awesomeness" but it slipped my mind to share it here. Thought maybe it came up here but it appears not. Sad news.

Reactions: 1

1 - 20 of 121 Posts